Choosing the Right Electric Pallet Stacker:
Reach vs. Traditional vs. Counterbalanced Stackers
For optimal warehouse efficiency, choosing the right stacker depends on pallet type, rack layout, aisle space, and lifting requirements. Letβs compare three types:
πΉ 1. HYDER HTB Series β Electric Counterbalanced Stackers (HTB08B / HTB10B / HTB12B / HTB15B)
Key Advantage:
No support legs β perfect for closed pallets, enclosed containers, and environments where floor clearance or legroom matters.
β Best for:
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Closed-deck pallets and bottom-boarded pallets
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Pallets placed directly on the ground or shelves
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Operations without standardized racking
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Loading/unloading trucks, side-access areas
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Wider aisle warehouses or mixed operations
βοΈ Highlights:
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Load Capacity: 800 kg to 1500 kg
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Lifting Height Options: 1600 mm to 3500 mm
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Drive Type: Standing-on with ergonomic pedal
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Counterweight Design: No support legs neededβmore pallet flexibility
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Fork Clearance: β€60 mm β suitable for low-clearance pallets
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Right-Angle Stacking Aisle Width: ~3150β3300 mm
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Wheels: PU tires | Large Γ250Γ80 mm drive wheels
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Braking: Magnetic-electric for safety and control
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Motors:
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Drive: AC 1.5 kW
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Lift: DC 2.2 kW
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Battery Options:
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24V/120Ah to 24V/180Ah
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Suitable Models:
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HTB08B: Compact/light duty
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HTB15B: High capacity (1500 kg) with 3500 mm lift
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πΉ 2. Standing-On Reach Stacker
Key Advantage:
Reach mechanism extends forks forward into racking systems, ideal for tight aisles and double-deep storage.
β Best for:
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Closed pallets or mixed pallet types
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Double-deep racking systems
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Narrow-aisle warehousing
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Where support legs can't enter under pallets
βοΈ Highlights:
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Load Capacity: 2000 kg
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Lifting Height: 3000 mm (extendable to 3500 mm)
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Reach stroke for greater placement precision
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Standing-on operation with CURTIS controller and magnetic steering
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Fork flexibility: 550 / 680 mm adjustable fork width
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Aisle Width Requirement: 2500 mm
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Total Length (compact): 2100 mm
πΉ 3. Traditional Standing-On Pallet Stacker (No Reach / No Counterweight)
Key Advantage:
Simple, cost-effective solution for open-bottom pallet handling in standard racking environments.
β Best for:
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Standard Euro or open-deck pallets
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Operations with wider aisles and low rack height
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Budget-conscious operations
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Floor-level stacking or short transport routes
βοΈ Highlights:
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Uses support legs, cannot handle closed pallets
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Smaller footprint and cost
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Ideal for entry-level warehouse operations
π Comparison Summary:
Feature | HYDER Counterbalance | Reach Stacker | Traditional Stacker |
---|---|---|---|
Handles Closed Pallets | β Yes | β Yes | β No |
Reach Function | β No | β Yes | β No |
Support Legs | β None | β Yes (w/reach) | β Yes |
Ideal for Racking | β οΈ Limited | β Deep & narrow racking | β Standard racking only |
Right-Angle Stacking Aisle | ~3200β3300 mm | ~2500 mm | ~2500 mm |
Pallet Flexibility | β High β closed/open/box | β Moderate β mixed use | β Limited β open pallets only |
Cost Range | π²π²π² Higher (premium use) | π²π² Mid-range | π² Budget-friendly |
Maintenance | β οΈ Higher (battery + motor) | β οΈ Moderate | β Lower |
π§ Final Thoughts:
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Choose the HYDER counterbalanced stacker for maximum pallet compatibility, especially if using non-standard pallets or operating in open floor environments.
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Go with the Β reach stacker if your warehouse has tight racking aisles and needs high stacking precision.
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Opt for a traditional stacker for budget-friendly operations and standardized pallet handling.
π© Need a personalized recommendation based on your pallet type or warehouse layout?
Contact us today for expert consultation and a tailored solution!